JPM ACTIVE LEARNING FACTORY 5.0
Looking to the future, it’s clear that more companies will seek highly qualified specialists capable of engaging with intelligent factories and machines to meet evolving market needs. The JPM Active Learning Factory 5.0 supports JPM Academy in training industry professionals, covering both technical and organizational aspects through hands-on learning. This solution aims to emulate a realistic industrial environment for education, training, and research. Its modular composition incorporates technologies and concepts relevant to various industrial sectors, including food and beverage, pharmaceutical, chemical, maintenance, and renewable energy industries.
Year of
Manufacture
Developed in
Portugal
Energy
efficiency
Maintenance
plan
STUDENT
MANUAL
TEACHER
MANUAL
Practical
exercises
and solutions
SOCIAL
Inclusion
WARRANTY
SPARE PARTS
REPLACEMENT
SOLUTIONS
MODULAR
Solution
INDUSTRY 4.0
“INTERNET OF
THINGS”
MODULAR LEARNING FACTORY
palletizing system
transport line
dosing system
control station
depalletizing system
amr150
STANDARDS
AND DIRECTIVES:
2006/42/CE 2014/30/UE 2014/35/UE EN 61439-1:2011 EN61439-2:2011 EN ISO 12100:2010 EN ISO 13850:2015 EN ISO 14120:2015 ISO 14118:2017 EN 60204-1:2018
MODULAR LEARNING FACTORY
Technical sheet
- Power Supply: 400VAC 3P+N+PE 16A
- XYZ Linear Motion System:
- 2 x 1200mm spindle linear electric axes
- 1 x 800mm spindle linear electric axis
- 1 x 500mm spindle linear electric axis
- Depalletizing Support Trolleys
- Mobile Control and Protection Station
- Siemens 1214 C DC/DC/DC PLC
- 7” polychrome touchscreen console
- Protection module: 6 adjustable 24VDC outputs
- Ethernet switch 10/100mb/s 4P
- Protocols: Profinet, Ethernet/IP, Modbus
- M8 emitter/receiver photocell
- Line filter 3P+N 16A SCHAFFNER
- VPN router COSY 131
- Vital JOKAB safety relay
- Cage-clamp terminal blocks
- Frame Material: AISI304 stainless steel
- Power Supply: 400VAC 3P+N+PE 16A
- Mobile Control and Protection Station
- Siemens 1214 C DC/DC/DC PLC
- 7” polychrome touchscreen
- Protocols: Profinet, Ethernet/IP, Modbus
- Protection module: 6 adjustable 24VDC outputs
- Ethernet switch 10/100mb/s 4P
- M8 emitter/receiver photocell
- Line filter 3P+N 16A SCHAFFNER
- VPN router COSY 131
- Vital JOKAB safety relay
- Cage-clamp terminal blocks
- Transmissor Ethernet
- Sartorius 20kg load cell
- 7 Prisma Namur 5/2 solenoid valves
- 7 Prisma limit switches
- 7 24VDC monostable solenoid valves
- Siemens/Rockwell three-phase frequency inverter (0.75kW)
- 0,75kW
- Agitator (0.75kW)
- Frame Material: AISI304 stainless steel
- Power Supply: 400VAC 3P+N+PE 16A
- Mobile Control and Protection Station
- Siemens 1214 C DC/DC/DC PLC
- 7” polychrome touchscreen
- Protocols: Profinet, Ethernet/IP, Modbus
- Protection module: 6 adjustable 24VDC outputs
- Ethernet switch 10/100mb/s 4P
- M8 emitter/receiver photocell
- Line filter 3P+N 16A SCHAFFNER
- VPN router COSY 131
- Vital JOKAB safety relay
- Cage-clamp terminal blocks
- Variable speed control (Siemens/Rockwell)
- Reading and recording of temperature, consumption, and vibration
- Conveyors:
- JPM Industry modules
- FT70 plastic chain
- Frame Material: AISI304 stainless steel
- Robot: FANUC LR Mate 200iD/7L
- 6-axis mechanical unit
- 7 kg load capacity
- 911 mm reach
- IP67 protection
- Power Supply: 230V AC 16A
- Controller: R-30iB PLUS MATE (LRM)
- iPendant touch screen
- Ethernet IP Adapter
- Ethernet switch 10/100mb/s 4P
- 6 digital inputs + 5 digital outputs
- 2 integrated solenoid valves (air supply not included)
- Garra pneumática 2 eixos paralelos
- PNP M12 inductive sensor
- Sinalizadores de estado
- Dynamic safety sensor
- Control and protection station
- Bornes Cage-Clamp
- Vital JOKAB safety relay
- AISI304 stainless steel frame
- Load Capacity: Up to 150kg
- Speed: Autonomous movement up to 1 m/s
- Applications: Transporting boxes, moving logistics trolleys, or serving as a mobile base for a robotic arm. Custom modules can be installed on top, including racks, conveyors, or robotic arms, for increased flexibility.
- Software: Advanced navigation software allows the robot to autonomously map and move through natural contours of its environment, offering flexibility and ease of programming.